Accident Details
Probable Cause and Findings
The fatigue failure of two anti-rotation lugs due to repeated cyclic pre-landing tests, which allowed the nosewheels to deviate from the 0-degree position on landing gear retraction. A contributing factor was the design of the Brake Steering Control Unit (BSCU) system logic, which prevented the nosewheels from centering. Also contributing was the lack of a procedure to attempt to reset the BSCU system under these conditions.
Aircraft Information
Registered Owner (Current)
Analysis
1.1 HISTORY OF FLIGHT
On September 21, 2005, at 1818 Pacific daylight time, Jet Blue Airways flight 292, an Airbus A320, N536JB, landed at Los Angeles International Airport, Los Angeles, California, with the nose wheels cocked 90 degrees. Jet Blue Airways, Inc., was operating the airplane as a scheduled domestic passenger flight under the provisions of 14 Code of Federal Regulations (CFR) Part 121. The airline transport pilot licensed captain, first officer, 4 flight attendants, and 141 passengers were not injured. The flight departed Burbank, California, at 1531 as a non-stop to JFK Airport, New York, New York. Visual meteorological conditions prevailed, and an instrument flight rules (IFR) flight plan had been filed.
The first officer (FO) was the pilot flying. He noted no problems during the initial departure, and observed a positive rate of climb. Information from the digital flight data recorder (DFDR) indicated that after liftoff the gear handle was positioned to the up position.
The flight crew noted an error message displayed on the Electric Centralized Aircraft Monitoring (ECAM) system. There was a fault (L/G SHOCK ABSORBER FAULT) message for a nose landing gear (NLG) shock absorber.
The DFDR data then indicated that the gear handle was positioned to the down position. The crew then received an error message of a fault for the nose wheel steering (WHEEL N/W STRG FAULT). There was no master warning so the FO continued flying the airplane while the captain troubleshot the ECAM system.
The FO flew the airplane over Palmdale, California, at 14,000 feet mean sea level (msl) while the captain consulted the flight crew operating manual (FCOM) and maintenance control. The FCOM noted that the nose gear "may be caught at 90 degrees." The captain continued to evaluate the problem to ascertain the systems' status. The flight crew continually updated the cabin crew and passengers.
The flight diverted to Long Beach, California. The captain decided to perform a flyby of the tower for verification on the gear status. The tower, Jet Blue ground personnel, and a local news helicopter advised him that the nose gear was canted 90 degrees to the left. The captain stated that after discussing the situation with company representatives, he decided to divert to LAX because it had optimum field conditions, runway length, and a better emergency/abnormal support services. The crew flew for several hours to burn fuel so that they could land at a lighter weight.
The captain took note of the fuel burn to ensure that the center of gravity stayed within limits. The captain also advised the cabin crew that in the event that the nose gear collapsed, evacuation from the aft doors was not available so everyone would deplane from the forward exits. The flight crew advised the cabin crew to take the emergency procedures up to the point of egress, at which time the captain would advise the method.
Prior to touchdown, the captain announced "brace" and the flight attendants also transmitted "brace" over the public address system.
The captain flew the airplane for the landing. He touched down at 120 knots, and applied normal braking at 90 knots. He held the nose gear off of the ground as long as possible. At 60 knots, the flight crew shut down the engines. They did not use ground spoilers, reverse thrust, or auto braking. During the landing, the forward cabin crew could smell burnt rubber. The cabin crew remained at their stations as previously defined by the captain. The air traffic control tower confirmed that there was no fire, and the captain announced this to the cabin crew. After this notification, the passengers deplaned normally using an air stair.
Upon touchdown, the NLG tires rapidly deflated and tore apart, and both wheels were worn into the axle. During landing, the airplane's trajectory was not affected by the abnormal NLG configuration or subsequent tire destruction, and the airplane stayed on the runway centerline.
Maintenance personnel jacked the airplane up, and removed the damaged wheels. They installed a right nose wheel, and towed the airplane to a maintenance hangar.
1.2 INJURIES TO PERSONS
No one on board the airplane sustained an injury.
1.3 DAMAGE TO AIRCRAFT
Damage was limited to the NLG assembly.
1.4 OTHER DAMAGE
There was no damage to any objects other than the airplane.
1.5 PERSONNEL INFORMATION
1.5.1 Captain
The operator reported that the captain held an airline transport pilot certificate with ratings for airplane single-engine land, multiengine land, and instrument airplane.
The captain held a first-class medical certificate issued on August 12, 2005. It had the limitation that he must wear corrective lenses.
The operator reported that the captain had a total flight time of 10,829 hours. He logged 160 hours in the last 90 days, and 39 in the last 30 days. He had en estimated 2,552 hours in this make and model.
1.5.2 First Officer
The operator reported that the FO held an airline transport pilot certificate with ratings for airplane single-engine land, multiengine land, and instrument airplane.
The FO held a second-class medical certificate issued on April 19, 2005. It had no limitations or waivers.
The operator reported that the FO had a total flight time of 5,732 hours. He logged 254 hours in the last 90 days, and 94 in the last 30 days. He had en estimated 1,284 hours in this make and model.
1.6 AIRCRAFT INFORMATION
The airplane was an Airbus A320, serial number 1784. The operator reported that the airplane had a total airframe time of 14,227 flight hours and 5,098 landing cycles. It was on a continuous airworthiness inspection program. Maintenance records indicated that Jet Blue maintenance technicians replaced a proximity sensor on the nose wheel prior to the previous flight's departure from New York earlier that day.
1.6.1 NORMAL OPERATION
The landing gear (L/G) normal extension and retraction system is electrically controlled and hydraulically operated.
The electrical system has a landing gear control lever, two Landing Gear and Control Interface Units (LGCIU), a gear electro-hydraulic selector valve, a door electro-hydraulic selector valve, 32 proximity sensors and their related targets, and a set of indicator lights. The electrical control system has two subsystems; each is governed by a separate LGCIU. At any given time, one LGCIU is in CONTROL and the other is in MONITORING mode (while using the data from the respective proximity sensors).
The hydro-mechanical components include three gear actuating cylinders, three door actuating cylinders, three gear uplocks, three door uplocks, three door by-pass valves (ground opening function for the door), a NLG downlock release actuator, and two MLG lockstay actuating cylinders. For this airplane, the green hydraulic system provides hydraulic power to operate the landing gear.
Upon movement of the L/G control lever, the LGCIU sends a signal to the electro-hydraulic valve assembly. The proximity sensors send signals to the LGCIU, which ensures that the L/G operate in the correct sequence.
The NLG retracts forward into a bay in the fuselage, and centers fore and aft.
When the nose landing gear is in the retracted/uplocked position there is clearance around the wheels. Therefore, if the mechanical centering of the nose wheels fails, the wheels can rotate a certain amount (approximately 20 degrees) until they contact the roof of the NLG bay. Airbus tests have shown that, even with this amount of rotation, the gear will still achieve a free fall, so the gear will not jam in the bay. Following retraction on takeoff, if the nose wheels deviate from their mechanically centered position while in the landing gear bay, a L/G SHOCK ABSORBER FAULT caution light will illuminate.
There are a pair of proximity sensors and targets on the NLG that detect if the gear is extended (airplane in air) or if the gear is compressed (airplane on ground). The proximity sensors also indicate that the wheels are aligned fore and aft. If the wheels are not aligned, retraction is prevented. When the gear is fully extended (flight condition), the sensors detect the targets as near. When the NLG gear is compressed, the targets move away from the sensors (target far), setting the ground/compressed condition. However, a failure condition can exist that results in the NLG system sensing "ground/compressed" when the gear is extended and a mechanical failure allows the NLG wheel to rotate to a position greater than 6 degrees.
1.6.1.1 Brake Steering Control Unit (BSCU)
The Airbus model A320 airplane has a NLG steering system that is electrically controlled by the BSCU and hydraulically actuated by the steering control module and two steering actuators. When commanded from the tillers and/or rudder pedals, the BSCU computes and electrically sends steering commands to a servo valve, contained within the steering control module, to hydraulically position the nose wheel assembly to the commanded position. The BSCU receives electrical NLG position feedback signals from sensors installed on the NLG and from a sensor that monitors the position of the steering control module servo valve. When both the nose and main landing gear are extended with their respective doors closed, the nose wheel steering control module is energized and applies hydraulic pressure to the steering servo valve. However, hydraulic pressure will not be available to the steering control module until all gear doors are commanded closed. The BSCU also controls the parking brake and applies braking to the main wheels during landing gear retraction. The A320 features two types of BSCU standards, the CONVENTIONAL and the Enhanced Manufacturing and Maintainability (EMM), which is also called the COMMON.
The airplane had EMM/COMMOM BSCU software standard L4.5 (P/N E21327003) installed, which, as does standard L4.1, features a pre-landing dynamic steering test, as ...
Data Source
Data provided by the National Transportation Safety Board (NTSB). For more information on this event, visit the NTSB Records Search website. NTSB# LAX05IA312