UNREG

HISTORY OF FLIGHTOn March 7, 2017, at 1018 Pacific standard time, an unregistered experimental amateur-built Quicksilver MXL II collided with terrain after takeoff from Hesperia Airport, Hesperia, California. The pilot, who was operating with an expired student pilot certificate, sustained fatal injuries, and the airplane sustained substantial damage. The airplane was operated by the pilot/builder as a test flight under the provisions of 14 Code of Federal Regulations Part 91. Visual meteorological conditions prevailed, and no flight plan had been filed.

According to friends of the pilot, the pilot had been performing multiple high-speed taxi tests in the airplane since its completion about 2 months before the accident. He reported to his friends that, during those tests, the airplane had been pulling to the left. About 1 month before the accident, he performed the first flight test; however, shortly after getting airborne, the airplane rolled left, departed the runway area, struck a hangar, and sustained substantial damage. The pilot then spent the next month repairing the damage and performing more high-speed taxi tests.

On the day of the accident, a witness observed the pilot taxiing the airplane back and forth along the runway, before initiating a takeoff roll from runway 3. After rotation, the airplane climbed to about 50 ft above ground level (agl) while drifting to the left of the runway centerline. It continued in a shallow climbing left turn, and, after reaching about 100 ft agl, it transitioned to a 90° left roll. The nose of the airplane then dropped, and the airplane rolled inverted into the ground.

Video imagery recovered from a GoPro HERO 5 digital camera onboard the airplane revealed that, after starting the engine, the pilot performed a high-speed taxi along the full length of runway 21, lasting about 80 seconds. During that time, the airplane veered left and right, completely crossing the centerline eight times. After reaching the end of the runway, the pilot turned the airplane around and then increased engine power, and the airplane began to accelerate down runway 3. About 15 seconds later, the right wheel began to lift off the runway, followed a few seconds later by the left wheel. The airplane began a level climb over the centerline for the next 4 seconds, after which it began to bank to the left. The pilot moved the control stick to the right, and the ailerons responded by moving in the correct direction (right up, left down), and the right rudder cable went taught, consistent with an application of right rudder pedal. The airplane continued to bank to the left, as the nose started to pitch up. The left bank continued to increase, and the pilot moved the stick farther to the right. A few seconds later, the angle of bank reached about 45°, and the airplane's heading was now perpendicular to the runway. The nose of the airplane then dropped, and the airplane transitioned into a spiral, striking the ground in a nose-down attitude after about 3/4 of a turn. The engine was operating throughout the flight.

The video footage revealed that the pilot had exclusive use of the runway during the takeoff and taxi runs, and there were no other aircraft in the traffic pattern. PERSONNEL INFORMATIONFederal Aviation Administration (FAA) records indicated that the pilot was awarded medical certificates in 1979 and 1983, and both were marked, "valid for student pilot purposes only." At the time of those examinations, he had no useful vision in his left eye, and he failed the color vision test in 1979 but passed it in 1983. The pilot's partner reported that he was blind in his left eye at the time of the accident.

Acquaintances of the pilot stated that he had flown ultralight aircraft for an extended period but that he did not keep records documenting such experience. The pilot's partner stated that, although the pilot had experience flying ultralight aircraft, he had not flown recently and was considering formally attaining his private pilot certificate. She offered to help him with the process, and he reported that he would pursue it once the airplane was completed and flying. AIRCRAFT INFORMATIONThe two-seat, high-wing airplane had a primary structure that consisted of fabric-covered metal tubing braced with flying wires. It was powered by a Rotax 582-series engine, serial number 9618333, mounted in a "pusher" configuration. No maintenance records were recovered.

The pilot's partner stated that, while building the airplane, the pilot had found the construction manual confusing and frustrating, and he had asked a friend to assist with some of the construction tasks. She stated that he planned to register the airplane with the FAA once it was finished and flying. AIRPORT INFORMATIONThe two-seat, high-wing airplane had a primary structure that consisted of fabric-covered metal tubing braced with flying wires. It was powered by a Rotax 582-series engine, serial number 9618333, mounted in a "pusher" configuration. No maintenance records were recovered.

The pilot's partner stated that, while building the airplane, the pilot had found the construction manual confusing and frustrating, and he had asked a friend to assist with some of the construction tasks. She stated that he planned to register the airplane with the FAA once it was finished and flying. WRECKAGE AND IMPACT INFORMATIONThe airplane came to rest about 750 ft beyond the runway 3 threshold and 315 ft left of the runway centerline. The airframe structure sustained crush and buckling damage from the nosewheel through to the main landing gear downtube and axle. Both wings and the empennage remained partially attached to the airframe, and the smell of gasoline was present throughout the site.

The primary load carrying structure of the airplane was composed of an aluminum "root tube" to which the engine, wings, king-post, and lower trike assembly were attached. The trike assembly supported the pilot and passenger seats, along with the landing gear and cockpit controls. The trike assembly included the axle and axle struts and a series of steel cross- and down-tubes collectively known as the tri-bar assembly. The tubes of the tri-bar assembly were interconnected with slip-joints, which were secured by AN4-series bolts. The under-wing flying wires were connected to the forward lower corners of the tri-bar assembly, adjacent to the seat anchors.

Examination of the trike structure at the accident site revealed that the bolt intended to secure the forward left (pilot side) tri-bar downtube to the upper tri-bar assembly was only attached to the upper assembly. Paint signatures revealed that the downtube was not fully inserted into the upper tube; it was 1 1/4 inch short of full insertion, such that the securing bolt only passed through the holes in the upper tube and was resting against the upper end of the lower tube rather than interlocking the upper and lower tubes (see figure). The mating surfaces of the tubes exhibited rust-colored corrosion and longitudinal striations consistent with movement, and the upper end of the lower tube displayed dimple marks where it had been resting against the bolt shank on the upper tube. The entire interlocking assembly was wrapped with insulating foam and could not readily be observed by the pilot.

Figure - Tri-bar downtube and upper tri-bar assembly with securing bolt only attached to the upper assembly FLIGHT RECORDERSAs previously discussed, the airplane was equipped with a GoPro HERO 5 digital camera, which was mounted on the tail structure facing forward. The camera was sent to the NTSB Recorders Division for data extraction. The camera recorded the entire flight, with a field of view that included the engine, propeller, inboard sections of both wings (including the ailerons), the rudder cables, both seats, and a view of the pilot from behind.

In addition to the accident flight, the camera contained multiple recordings taken during the days immediately preceding the accident, of the pilot performing taxi tests on the runway. In each recording he was unable to consistently keep the airplane tracking the runway centerline, and, in one recording, the airplane departed the paved surface of the runway altogether.

The recordings showed that the airplane was not equipped with a windshield, and, although the pilot was wearing a helmet that was equipped with a face shield, the shield was unused and in the up position throughout most of the taxi runs, and all of the accident flight. MEDICAL AND PATHOLOGICAL INFORMATIONAccording to the autopsy performed at the request of the San Bernardino County Sheriff's Department, Coroner Division, San Bernardino, California. The pilot's cause of death was multiple blunt force injuries, and the manner of death was accident. The pilot weighed 238 pounds and was 73 inches tall. According to the autopsy report, his heart was significantly enlarged and thickened, and weighed 615 grams; the expected weight was 345 +/- 40 grams. In addition, the right ventricle was 0.3-cm thick and both the lateral left ventricular wall and interventricular septum were 2.0-cm thick. No other cardiac abnormalities were noted.

At the request of the coroner, toxicology testing was performed by NMS Labs of Willow Grove, Pennsylvania, on femoral blood. The testing identified the following:

38 mg/dL ethanol (0.038 g/100mL blood alcohol concentration)

Caffeine

37 ng/mL nordiazepam

74 ng/mL hydrocodone

7.7 ng/mL dihydrocodeine

3.5 ng/mL tetrahydrocannabinol (THC)

5.4 ng/mL tetrahydrocannabinol carboxylic acid (THC-COOH)

1200 ng/mL methamphetamine

210 ng/mL amphetamine

Specimens were also tested by the FAA's Bioaeronautical Sciences Research Laboratory, Oklahoma City, Oklahoma. The results were as follows:

43 mg/dL ethanol detected in urine

20 mg/dL ethanol detected in cavity blood

147.69 ug/mL acetaminophen detected in urine

1.128 ug/mL amphetamine detected in cavity blood

5.599 ug/mL amphetamine detected ...