N24442

On July 13, 2018, at 1021 Pacific daylight time, a Cessna 172R airplane, N24442, was substantially damaged when it was involved in an accident near Deer Park, Washington. The flight instructor and two student pilots were fatally injured. The airplane was operated as a Title 14 Code of Federal Regulations Part 141 instructional flight.

The purpose of the flight was for the student pilot to undergo flight instruction. This was the first flight in his training program and the student pilot who was seated in the rear seat was an observer. The flight departed from Felts Field Airport (SFF), Spokane, Washington about 0955, and the pilots intended to remain in the local area.

Following departure, the flight proceeded to the Clayton practice area located about 15 miles northwest of the airport.

A review of the radar track data indicated that, after entering the practice area at 1010, (Figure 1) the airplane began a gradual 90° left turn and continued in a southwesterly direction, temporarily leaving the Clayton boundary. The airplane continued in a gradual climb to about 7,000 ft mean sea level (msl) and then made a 180° right turn. The flight track remained on a northeasterly heading until about 1018, at which point the airplane made another 180° left turn to a heading of 208°. The airplane proceeded about 2.5 miles at altitudes varying between about 7,000 to 7,450 ft msl. At 1020:53, the data indicated the airplane was at an altitude of 7,000 ft msl and an estimated ground speed of 77 knots. The airplane then made a sharp 90° right turn (Figure 2) and continued on a 305° heading for about 14 seconds. The airplane then made another sharp 90° right turn, and the last recorded track data, at 1021:18, indicated an estimated ground speed of 117 knots.

Figure 1: Radar Data from Departure Airport to Accident Site.

The accident site was located about 740 ft southwest of the last recorded track data (Figure 2). Witnesses reported that the airplane banked hard, then descended in a steep dive toward terrain. During the descent, the wings departed the airplane before ground impact.

Figure 2: Radar Data Prior to Accident (showing altitude profile)

About 1110, the operator’s dispatcher noted that the airplane was overdue, and he attempted to reach the flight instructor on the radio and on his cell phone. Thereafter, the dispatcher contacted air traffic control, and eventually they confirmed that the airplane’s last radar return was received at 1021.

PERSONNEL INFORMATION

Flight Instructor

According to the operator, the flight instructor was hired in 2017; he received his flight instructor certificate in October 2016. The flight instructor had last flown in the Clayton practice area 9 days earlier, for a flight time of 1.8 hours. The operator's records indicated that the flight instructor had accrued 613 hours as an instructor. The instructor received stall and spin recovery training in October 2016.

The instructor's schedule for the day consisted of two flights: the first flight blocked from 0800 to 0920 and the second flight from 0930-1050 (the accident flight).

AIRCRAFT INFORMATION

Weight and balance computations at the time of the accident, based on the airplane's empty weight and center of gravity obtained from the maintenance records, revealed that the gross weight was about 2,400 lbs, and the airplane was within the flight envelope.

The Cessna 172R Airplane Owner’s Manual reported the airplane's never-exceed speed (Vne) was 160 kts calibrated airspeed and its maximum structural cruising speed (Vno) was 126 kts.  The manual stated, "Do not exceed this speed [Vno] except in smooth air and then only with caution."  The manual also listed the design maneuvering speed (Va) of 97 kts calibrated for a gross weight of 2,400 lbs. The manual stated that full or abrupt control movements should not be made above Va. The manual noted that the airplane was certified for both normal and utility category and prohibited abrupt use of the controls above 99 kts and 92 kts [indicated], respectively. The manual added that:

The important thing to bear in mind in flight maneuvers is that the airplane is clean in aerodynamic design and will build up speed quickly with the nose down. Proper speed control is an essential requirement for execution of any maneuver, and care should always be exercised to avoid excessive speed which in turn can impose excessive loads. In the execution of all maneuvers, avoid abrupt use of controls.

The manual further stated that "if a bird strike or other incident should damage the windshield in flight to the point of creating an opening, a significant loss in performance may be expected."

WRECKAGE AND IMPACT INFORMATION

The accident site was located in a grass field in rural farmland, about 20 nautical miles northwest of Felts Field Airport. The elevation of the main wreckage site was 2,260 ft msl.

The wreckage was distributed over a 400 ft distance on a median magnetic bearing of about 030°. The outboard sections of both the right and left wings were located at the beginning of the debris field about 330 and 190 ft from the main wreckage, respectively (Figure 3). The debris between the outboard wing sections and the main wreckage consisted of left-wing pieces. All control surfaces and their associated mass balance weights were accounted for in the debris field.

Figure 3: Accident Site

The 78-inch inboard portion of the left wing was found embedded with the main wreckage and had sustained the most damage of all the wing sections. An outboard section of the left flap and attached wing skin was adjacent to the outboard wing. A small piece of the aileron skin, upper wing skin, landing light lens, and the remainder of the inboard aileron were located in the debris field. The forward and aft upper spar caps were bent in a downward direction. The leading edge and bottom skin of the inboard portion of the wing had folded back from the ribs. The trailing edge rivets had sheared consistent with a downward torsional force. The upper portion of the strut was still attached; the lower position was located immediately nearby. The left aileron was separated into numerous pieces with only the outboard portion remaining attached. The area of the most fragmentation was near where the aileron and flap meet. The flap remained attached to the inboard attach fitting and was bent back on itself.

The 94-inch inboard section of the right wing and its flap were 50 ft from the main wreckage. The outboard right wing had numerous creases on the lower skin oriented from the outboard aft trailing edge to the inboard leading-edge area. Examination of the forward and aft spars disclosed evidence of compressive and tensile overstress on the upper and lower spar caps, respectively.

A 10-inch tear in the fuselage skin created a saw mark from the outboard aft area inboard; the saw mark was consistent with the shape of the aileron control cable.

The vertical stabilizer was intact, and the rudder remained attached at its receptive fittings and had folded to a stationary position against the vertical stabilizer. The right elevator remained attached to the mid connection hinge. The horizontal stabilizer was crushed forward. Both surfaces sustained the most deformation at the center hinge. The upper spar caps contained a torsional load and the lower spar caps appeared to have been bent as a result of impact damage; the fracture surfaces were indicative of that of compression. The forward spar was too deformed to determine any fracture directions. At the elevator control tubes most of the rivets were sheered out of the coupling. The right elevator was bowed upward; the actuator on the trim tab was ripped past a meaningful point to be able to measure. The spar on the fuselage connecting the horizontal stabilizer was bent upward on the lower spar cap and downward on the upper spar cap.

The left horizontal stabilizer was crushed and sustained torsional twisting with the outboard section folded almost fully over on itself to the bottom of the elevator. The left elevator control tube had sheared almost completely out of the coupling on the fuselage and had sheared from the ribs in the elevator body.

The engine came to rest partially buried in dirt. During the postaccident examination, investigators removed the cylinders. The combustion chambers were mechanically undamaged, and there was no evidence of foreign object ingestion or detonation. The valves were intact and undamaged. There was no evidence of valve-to-piston face contact observed. The gas path and combustion signatures observed at the spark plugs, combustion chambers and exhaust system components displayed coloration consistent with normal-to-lean operation.

There was no oil residue observed in the exhaust system gas path. The oil sump and exhaust were broken off the engine. Ductile bending and crushing of the exhaust system components were observed. The oil screen was clean. Removal of the fuel manifold (spider) revealed it contained slight traces of liquid consistent in odor with that of Avgas. The diaphragm was pliable, and the spring was intact. The fuel servo was broken free and throttle linkage and cable remained attached at the arm. The fuel pump was broken at the flange.

The magnetos were broken from their respective flanges as a result of impact and could not be functionally tested. Spark was obtained at each post during rotation.

Numerous cable control ends were sent to the NTSB Materials Laboratory for examination of their fracture surfaces. All cables showed signatures consistent with overstress fractures.

MEDICAL AND PATHOLOGICAL INFORMATION

The Spokane County Office of the Medical Examiner, Spokane, Washington, completed an autopsy on the student pilot and flight instructor. The cause of their deaths was blunt force injuries.

Toxicology testing performed at the Federal Aviation Administration's Forensic Sciences Laboratory was negative for carbon monoxide.

The flight ...