N277GM

On August 21, 2021, about 1340 eastern daylight time, a Gulfstream Aerospace G-IV airplane, N277GM, was substantially damaged when it was involved in an accident at Fort Lauderdale Executive Airport (FXE), Fort Lauderdale, Florida. The 4 crewmembers and 10 passengers were not injured. The airplane was operated by the pilot in command (PIC) as a Title 14 Code of Federal Regulations Part 91 personal flight.

The PIC reported that after a routine taxi to the runway, he initiated the takeoff on runway 9. As the takeoff roll progressed the airplane accelerated as expected, normal callouts were made, and nothing was abnormal until the airplane reached about 100 to 110 knots, at which point he felt a “terrible shimmy” that progressively got “worse and worse.” He then recalled that it felt that as if the tires blew because the forward “deck angle” became lower. He initiated an immediate aborted takeoff with braking and thrust reversers and it seemed that the airplane was slowing; however, the airplane veered off the runway and the right wing and right main landing gear struck a concrete slab holding approach lighting equipment. The airplane came to a stop shortly after impacting the concrete slab.

The second-in-command (SIC) pilot reported that the taxi and initial takeoff roll were normal. As the airplane passed through 80 knots, he recalled feeling a “slight shimmy” and “a little rattle” between the rudder pedals, which “intensified dramatically.” Once the shimmy intensified, the PIC aborted the takeoff. During the abort procedure, it became apparent that “the nose gear collapsed.” After the airplane came to rest, he immediately got up, opened the main cabin door, and assisted the passengers in the emergency evacuation.

A third non-type rated observer pilot seated in the jumpseat reported a similar account of the takeoff and abort sequence.

Examination of the runway environment and accident site revealed that the airplane came to rest in a sandy grass area about 200 ft to the right of the runway 9 centerline. The left main landing gear did not collapse; however, the right main landing gear had punctured upward into the inboard aft section of the right wing, which resulted in substantial damage.

All major components of the nose landing gear (NLG), which had sheared from the airplane, were located on or near runway 9. The first item located on the runway, farthest from the main wreckage, was the NLG pip pin (upper torque link pin). It was found about 2,215 ft from the main wreckage. The bulk of the NLG came to rest near the runway centerline about 900 ft farther down the runway from the pip pin. The safety pin that was normally installed through the pip pin was found intact still attached to the separated NLG by its lanyard cord.

Figure 1 shows a still image captured by the FXE Airport Authority drone shortly after the accident. Additional photographs have been added to the drone image to show the location of swivel tire marks and where components were located on the runway as noted with the red circles.

Figure 1: Overview of the main wreckage and runway environment (Source: FXE Airport Authority)

Nose Landing Gear Pins and Operation

According to Gulfstream Technical Publications, the NLG was equipped with a removable pip pin that enabled the upper torque link arm (or upper scissor linkage) to be disconnected from the steering collar for additional steering movement for towing operations. The pip pin incorporated a plunger button that when depressed retracted a set of locking balls on the opposite end of the pin to enable the removal of the pin. When the plunger button was released, the balls locked in an extended position, which physically prevented pin movement through the steering collar receptacle.

The pin retention system incorporated two additional safety features. The first was a lanyard cable with a smaller safety pin that was to be inserted into its respective hole in the end of the pip pin once the plunger button was fully retracted. The second was an additional lanyard with a clip that attached to a handle on the plunger end of the pip pin. According to Gulfstream representatives, the primary purpose of the second lanyard was to ensure that the pip pin remained with the NLG when it was removed during towing operations; it served no purpose in ensuring that the pip pin remained secured when it was installed through the upper torque link arm.

Figure 2 shows the accident NLG, the pip pin, and the safety pin installed during postaccident examination and testing. The NLG and pip pin as found did not possess the second lanyard, safety clip, or handle that was called for in the Gulfstream Technical Publications.

Figure 2: View of the NLG and pip pin installed during postaccident examination testing

Detailed instructions were provided in the airplane’s handling handbook on how to release and re-install the pip pin for towing. The instructions stated in part, that the pip pin should be inspected to “ensure locking balls work freely when plunger is depressed” and to “ensure locking balls cannot be moved when plunger is released”. The handbook further stated to discard pip pins that failed this inspection and cautioned that:

DEFECTIVE OR IMPROPERLY INSTALLED PIP PIN CAN CAUSE EXTENSIVE DAMAGE TO AIRCRAFT.

According to the Gulfstream G-IV pilot’s preflight checklist, the NLG and wheel area must be checked and the “torque link” must be “PINNED / SAFETIED.”

Examination of the Nose Landing Gear and Pins

Postaccident examination and testing of the separated NLG and its pins revealed no anomalies. The pip pin displayed some exterior damage due to its impact with the runway. It could be inserted into position and the plunger and locking balls operated without issue. With the plunger and locking balls released, the safety pin was inserted into the pip pin without issue. Attempts were made to remove the pip pin by hand, with the locking balls released, but as designed, the balls prevented the pin from being removed from the upper torque link arm; the pip pin could not be removed either with or without the safety pin installed. The NLG and pip pin as found did not possess the second lanyard, safety clip, or handle that is normally attached.

Details of the Towing and Preflight

The ground personnel involved in towing the airplane to the fixed-base-operator (FBO) ramp were interviewed. Two ramp personnel reported that they used an electric tow cart to move the airplane a few hours before departure. When they arrived at the airplane, the three landing gear tow pins were inserted on the nose and main landing gear, and the NLG upper torque link arm was already disconnected with the pip pin installed in the steering collar. After an uneventful tow, one ramp crewmember removed the pip pin without issue, however, he noticed that the locking balls and plunger button were stuck in (depressed). He reported that the “the button was stuck in” and all of the locking balls were stuck in. He reported that he was familiar with this type of pin device but had never experienced this type of issue before.

The ground personnel attempted to release the plunger button by shaking the pin, and they “tapped” on the pin with a wooden chock, however, the locking balls and plunger would not release. The ground personnel reported that they took no further actions to get the plunger unstuck and that they re-inserted the pip pin in the steering collar with the upper torque link arm attached. They attempted to insert the safety pin hanging from a lanyard connected to the NLG; however, one ramp crewmember reported that he knew that if the plunger button and locking balls remained depressed, the safety pin could not be inserted due to its design. The safety pin was left hanging on the right side of the NLG.

The ground personnel alerted their ramp supervisor to the issue with the NLG pip pin as the flight crew had not yet arrived at the airplane. According to the ramp supervisor, he told the first crewmember who arrived at the airplane, “per tow team, check your nose pin.”

Surveillance video captured the ramp personnel’s troubleshooting of the pin, the flight crew’s preflight, and the airplane’s taxi from the ramp toward the runway. The ramp supervisor reviewed the surveillance video and identified the observer pilot as the flight crewmember he reportedly told to check the pip pin. At the time, he believed that this flight crewmember was “probably the co-pilot” rather than the PIC. The ground personnel reported that they did not discuss the pip pin issue with the other pilots who arrived after the observer pilot.

The observer pilot reported that he had received permission from the PIC to join the flight as an observer for general pilot development, as he had just finished ground school training for the G-IV. He was in training to become a first officer with a Part 135 charter operator run by the PIC. He reported that prior to the other pilots’ arrival, he removed the three gear tow pins and placed them on the airstairs.

The observer pilot further reported that he was on the telephone with a friend when ramp personnel approached him. He asked the ramp personnel for ice and newspapers, and the ramp personnel asked him if he needed anything else, such as fuel, to which the observer pilot said he was not sure and he was waiting for the other pilots to arrive. The observer pilot stated that none of the ramp personnel informed him to check the NLG pip pin or “anything related to the aircraft.” He reported that the SIC arrived, and they did a full preflight and walkaround.

The observer pilot recalled that the SIC reviewed the NLG in detail, and they both observed that the “really big pin [pip pin]” was installed. The pin appeared to be flush and was “all the way in.” He stated that, “I can tell you 200 percent that he was pointing at that [pip] pin.” The SIC further explained to him that the NLG will not be steerable without this pin, an...