N2267N

HISTORY OF FLIGHT

On April 18, 2000, at 0905 hours mountain standard time, a Bell Helicopter 206L-3, N2267N, experienced a loss of engine power during the takeoff initial climb from the Grand Canyon, Arizona, airport. The helicopter then collided with the ground in an open area on airport property as the pilot maneuvered to avoid wires during the subsequent autorotative descent. The on-demand air taxi flight was operated by Kenai Helicopters under the provisions of 14 CFR Part 135 as a local area sightseeing flight over the Grand Canyon. The helicopter was destroyed during the impact sequence. The certificated commercial pilot and five passengers suffered serious injuries; one passenger sustained minor injuries. A company VFR flight plan was filed and visual meteorological conditions prevailed.

The company director of operations noted that the duty pilots, including the accident pilot, reported for duty about 0730 and checked the weather, which had been obtained from the Prescott Auotmated Flight Service Station (AFSS) and posted on the weather board in the pilot break room. The pilots were assigned to aircraft and they began preflighting their helicopters about 0800. This was the first flight of the day for the accident helicopter.

Another company pilot reported that he had been awake from 0500 and had observed snow falling until about 0700. He and the accident pilot retrieved brooms, squeegees, and brushes to clean the snow off the helicopters during their preflights. He said that about 75 percent of his preflight time was spent in removing the accumulated snow and ice off his helicopter, principally from the upper deck, roof, and doghouse. The witness estimated that about 1/8-inch of snow had accumulated on the upper surfaces of his aircraft. He observed the accident pilot on a step ladder brushing snow off the top of his helicopter. The witness stated that he found and removed "less than a handful of snow from the engine intakes." He noted that neither his nor the accident pilot's helicopter's had the intake or exhaust covers installed while they were parked overnight on the ramp.

In his written statement, which was composed 29 days after the accident, the accident pilot said that during his preflight he "checked the inlets very thoroughly for any snow" and found none. The pilot observed that following removal of the snow and ice from the airframe, the helicopter sat "in the sun warming for a good 30 minutes before flight."

The pilot said that the start, warm-up, and takeoff were normal. As the helicopter climbed through 200 feet, the local controller cleared the flight to cross over the north end of the runway. Just as the heading was changed and the collective was reduced slightly, the pilot heard a bang and sensed a total loss of power; he then entered an autorotation to a clear ramp area of the airport. The pilot reported that during the descent he had "to pull some pitch to miss some electric wires," and then the helicopter hit hard on the ramp.

The accident sequence was observed by several witnesses with helicopter experience; either as pilots for other tour operators on the airport or ground service workers for those companies. The witnesses said the helicopter was about 75-100 feet in the air when the engine lost power. One witness reported that he saw a white puff of smoke emanate from the exhaust nozzle and then heard silence. An experienced helicopter pilot with a competitor said that he watched the accident pilot stretch his autorotative glide to miss wires that were right in his path and then hit hard and flat at the end of the autorotation.

A written statement was obtained from the Kenai Helicopters pilot who flew the accident helicopter the day before the mishap. He reported that at the end of the day on April 17 he parked the helicopter on pad three in front of the Kenai terminal building, facing west-northwest. The pilot said he did not install the engine inlet or exhaust covers.

Review of weather records and hourly METAR reports from the National Weather Service disclosed that blowing snow conditions occurred periodically during the late night of April 17 and early morning hours of April 18. The winds were generally from the west-northwest during this period. See the METEOROLOGICAL INFORMATION section of this report for additional details.

PERSONNEL INFORMATION

According to the Federal Aviation Administration (FAA) Airman and Medical Certification Branch Records, the pilot holds a commercial pilot certificate with airplane ratings for single engine land, multiengine land and instruments, and, in addition holds rotorcraft ratings for helicopters and instruments. The most recent first-class medical certificate was issued on February 14, 2000, with the limitation that he wear correcting lenses.

The pilot was hired by Kenai Helicopters on March 7, 2000. According to application forms filed out by the pilot and accepted by the company, he obtained his initial rotary wing flight training and experience in the US Army. His total flight experience consisted of 11,022 hours, of which 8,435 were accrued in helicopters, with about 2,200 flown in the Bell 206 series helicopters.

Company records note that the pilot entered the 14 CFR Part 135 training program on his date of hire, and completed the ground and flight portions of the program on March 16, 2000. The pilot's check rides required by 14 CFR 135.293 and 135.299 were completed on March 15 and 16, respectively. Following this, the pilot was assigned to pilot-in-command duties for revenue flights in the Bell models 206B and 206L.

The investigation examined the following company records concerning the pilot's training: 1) Record of Training, Kenai forms TR-1 TR-2 and TR-3; 2) company issued certificates of training; 3) FAA Forms 8410-3 (135.293 and 135.299 check rides); 4) company flight and duty time log sheets; and 5) the training program requirements in the FAA approved Part 135 operations manual. These records and documents are appended to this report. The records were compared to one another. According to the flight and duty time log sheets for March, the pilot was on duty for 70 total hours between March 7 and March 16. Flight training and check rides (actual flight time) totaled 6.2 of those total duty hours; however, the time spent in oral examinations was not documented. The training program requires a minimum of 41 ground training hours and 3 flight hours (exclusive of check rides). Flights are listed on March 14, 15 and 16, for 1.2, 2.0 and 3.0 hours, respectively. The FAA form 8410-3 documenting the 135.293 check ride was dated March 15, 2000, and encompassed a flight of 0.8 hours. The FAA form 8410-3 documenting the 135.299 check ride was dated March 16, 2000, with a flight time of 1.1 hours listed. The company TR-1 form showed the pilots completion of the required SFAR 50-2 (covering operations in/over the Grand Canyon National Park) flight training and check ride on March 16, 2000. With the exception of the two FAA forms 8410-3 where the name is illegible from the signature, the only signatures appearing on the training records under the heading of "Instructor" or "Check Airman" certifying completion of the training are those of the pilot.

Following the pilot's assignment to revenue flight pilot duties, he flew one revenue trip on March 23, and other revenue trips on April 2 to 4, and April 11 and 12. The duty and flight time record stops on April 13.

AIRCRAFT INFORMATION

In reviewing the history of the helicopter, the investigation examined many sources of information, including but not limited to: the maintenance records presented by the operator; records and data maintained by the FAA; historical manufacturing records of both primary airframe/engine manufactures and secondary component manufacturers; and overhaul and contract maintenance facilities.

The Bell Helicopter model 206L-3 airframe, serial number 51021, was manufactured in May 1982. The records presented by the operator reflected that it had accrued a total time in service of 14,559 hours as of the accident. The last annual inspection was accomplished in July 1999, and, a combined 100/300-hour airframe inspection was accomplished March 11, 2000, 47 hours prior to the accident. The operator's records reflected that all life-limited components were within their respective overhaul or retirement limits.

Review of the FAA approved Type Certificate Data Sheet (H2SW) disclosed that the only allowable engine installation for the model 206L-3 is an Allison 250-C30P.

The engine data plate and the maintenance records disclosed that the engine was a Rolls Royce Allison 250-C30S, serial number CAE890093, and had accumulated a total time in service of 6,342 hours. The most recent 150-hour inspection was accomplished on March 11, 2000, 47-hours prior to the accident. The last turbine section overhaul was listed in the records as occurring on January 22, 1996, about 1,983 hours prior to the accident (the turbine section overhaul time limit is 2,000 hours).

The recent maintenance activity on the engine was reviewed. The records note that a hot section inspection was performed on March 14, 2000, due to a hot start; the combustion liner was replaced during this inspection due to cracks. In response to pilot discrepancy reports of power fluctuations, both the fuel control and power turbine governor units were replaced on March 30, 2000, about 30 hours prior to the accident. No discrepancies were noted concerning power fluctuations following the replacement of both units.

According to the historical records of Rolls Royce Allison, the engine was produced in February 1979 as a model 250-C30S as part of a contract order for Sikorsky Helicopters. The engine logbook service records show that it was installed in a new production S76 by Sikorsky in January 1980, and spent the next 7 years in various S76 helicopters. On Ju...